HomeEP Series Butt Fusion Welding Machines

EP Series Butt Fusion Welding Machines

EP Series Butt Fusion Welding Machines

The EP Series Butt Fusion Welding Machines offer an extensive range of solutions for welding PE, PP, and PVDF pipes. These machines are engineered to handle pipe diameters ranging from 40mm to 2000mm, making them ideal for projects of all sizes—from small-scale plumbing and irrigation systems to large municipal water and gas pipelines. Whether you’re dealing with small residential installations or large industrial systems, the EP Series Butt Fusion Welding Machines are designed to deliver high-quality, durable welds for any job.

Key Features & Benefits

Made for Every Job, Large and Small

Our EP Series Butt Fusion Welding Machines are the trusted choice for contractors in various industries including water supply, gas distribution, chemical transport, and more. With reliable performance in extreme temperatures (from -40°C to +40°C), these machines provide the flexibility and power needed for any pipe fusion project. Whether for municipal pipelines, industrial installations, or irrigation systems, the HDC series ensures strong and leak-proof joints.

Rugged and Durable Design

EP welders are built to withstand the toughest job conditions, offering heavy-duty construction with steel frames and precision clamps. Designed for high-strength performance, they are ideal for handling the heavier workloads typically found on construction sites, even in remote locations with varying temperatures.

Wide Welding Range

The EP Series Butt Fusion Welding Machines accommodate a wide range of pipe sizes, from 40mm to 2000mm, providing versatile solutions for a variety of industries. Whether you’re dealing with small pipes for household systems or large diameter industrial pipes, we have the right model for you.

High Temperature & Pressure Tolerance

These machines are equipped with heating plates that can reach up to 270°C, allowing for fast, consistent heating of pipe ends. The hydraulic system provides adjustable pressure (up to 16MPa for larger models), ensuring optimal pressure for the best fusion results.

Powerful & Energy-Efficient

EP welders offer maximum energy efficiency, ensuring reduced energy consumption without compromising performance. With high-power output models, these machines are able to handle large-scale welding projects with ease while minimizing operational costs.

Precise Welding & Ease of Use

Equipped with self-aligning milling cutters, the EP Series Butt Fusion Welding Machines ensure perfectly aligned pipe ends for precise fusion. The hydraulic control system makes it easy to adjust pressure and monitor fusion, and the intuitive interface allows for seamless operation, even for users with minimal experience.

Multi-Material Compatibility

EP welders are compatible with HDPE, PP, and PVDF, offering seamless fusion for different types of pipes, ensuring versatility across water, oil, gas, and chemical pipelines. This flexibility makes them essential for a wide range of industrial and utility applications.

Hydraulic Models for Enhanced Performance

Hydraulic models in the EP Series Butt Fusion Welding Machines feature powerful hydraulic clamping systems, ensuring consistent, high-pressure fusion, even for the largest diameter pipes. The hydraulic models also provide greater ease in handling larger pipe sizes and thicker walls, reducing operator effort while enhancing weld quality.

Applications

The EP Series Butt Fusion Welding Machines are versatile and essential tools for a range of industries and applications, ensuring high-quality pipe joints in various infrastructure projects:

Water Supply & Sewer Systems

EP welders are extensively used in municipal water systems, sewer lines, and irrigation projects. The machines create durable, leak-proof joints that ensure reliable water distribution and wastewater management.

Gas Pipeline Construction

The EP Series is trusted by contractors in gas distribution networks, where high-pressure, safe pipe joints are critical. Whether for natural gas, LPG, or industrial gas systems, EP welders provide the quality and durability required for long-lasting, safe connections.

Chemical & Industrial Pipelines

The versatility of the EP Series Butt Fusion Welding Machines makes them ideal for welding PP and PVDF pipes used in chemical transport systems. These materials are resistant to a wide range of chemicals, making them perfect for industrial applications in plants, refineries, and mines.

Mining & Slurry Transport

EP welders are capable of handling high-demand mining applications, such as welding pipes used in slurry transport. The machines’ precise temperature and pressure control ensure reliable, strong joints that can withstand the rugged demands of mining operations.

Irrigation & Agricultural Systems

With the ability to fuse pipes of various sizes, the EP Series Butt Fusion Welding Machines are ideal for large-scale irrigation systems. These machines ensure efficient and leak-free piping, helping improve agricultural productivity worldwide.

Hydraulic Models for Large-Diameter Pipes

Hydraulic models in the EP Series Butt Fusion Welding Machines are designed specifically for larger pipe diameters and thicker wall pipes. These models ensure consistent hydraulic pressure and offer greater control over fusion quality—an essential feature for projects requiring high pressure and durability. The hydraulic clamping system on these models offers superior support, reducing the risk of misalignment during welding.

Bwer Company in Iraq: Your Trusted Supplier

As the leading supplier of welding machines in Iraq, Bwer Company offers EP Series Butt Fusion Welding Machines to contractors and industries across the region. Our machines are designed to meet the high standards required for oil and gas pipelines, water and sewage systems, and chemical plants.

Bwer Company prides itself on providing not only high-quality equipment but also excellent customer service, ensuring that your welding projects are completed smoothly, efficiently, and on time. We offer installation support, machine maintenance, and comprehensive product training to help you get the best out of your EP welding machines.

Why Choose EP Series Butt Fusion Welding Machines?

01

Versatility

With machines designed for both small and large pipe sizes, the EP Series Butt Fusion Welding Machines offer solutions for any project, from small irrigation pipes to large industrial pipelines.

02

Quality

Precision engineering and high-grade components ensure that the machines provide reliable, long-lasting welds for all types of thermoplastic pipes.

03

Efficiency

Designed for optimal performance with energy-saving features and fast heating capabilities, reducing operational costs without compromising welding quality.

04

Global Availability

Available through Bwer Company in Iraq, our machines have been used successfully in projects worldwide, from local government infrastructure projects to large-scale international installations.

Compare EP Series Butt Fusion Welding Machines: Full Range from 160mm to 2000mm

Model Welding Range Power Weight Max Pressure Max Temp
EP160 40mm - 160mm 2.65 kW 110 kg 6 MPa 270°C
EP200 63mm - 200mm 3.25 kW 120 kg 6 MPa 270°C
EP250 63mm - 250mm 3.85 kW 150 kg 6 MPa 270°C
EP315 90mm - 315mm 4.95 kW 240 kg 6 MPa 270°C
EP400 160mm - 400mm 8.2 kW 350 kg 10 MPa 270°C
EP500 180mm - 500mm 9.5 kW 450 kg 10 MPa 270°C
EP630 315mm - 630mm 9.5 kW 540 kg 10 MPa 270°C
EP800 450mm - 800mm 15.1 kW 650 kg 10 MPa 270°C
EP1000 630mm - 1000mm 22.4 kW 2100 kg 16 MPa 270°C
EP1200 630mm - 1200mm 32 kW 3730 kg 16 MPa 270°C
EP1600 1000mm - 1600mm 53.5 kW 6730 kg 16 MPa 270°C
EP2000 1600mm - 2000mm 91.5 kW 11590 kg 16 MPa 270°C

Technical Specifications of EP Series Butt Fusion Welding Machines (160mm to 2000mm)

Model Number Welding Range Voltage Total Power Heating Plate Milling Cutter Hydraulic Unit
EP160 40mm - 160mm 220V ± 10%, 50Hz-60Hz 2.65 kW 1 kW 0.9 kW 0.75 kW
EP200 63mm - 200mm 220V ± 10%, 50Hz-60Hz 3.25 kW 1.6 kW 0.9 kW 0.75 kW
EP250 90mm - 250mm 220V ± 10%, 50Hz-60Hz 3.95 kW 2 kW 1.2 kW 0.75 kW
EP315 90mm - 315mm 220V ± 10%, 50Hz-60Hz 4.95 kW 2.4 kW 1.2 kW 1 kW
EP400 160mm - 400mm 380V ± 10%, 50Hz-60Hz 8.2 kW 5.2 kW 1.5 kW 1.5 kW
EP500 180mm - 500mm 380V ± 10%, 50Hz-60Hz 9.5 kW 5.5 kW 1.5 kW 1.5 kW
EP630 315mm - 630mm 380V ± 10%, 50Hz-60Hz 9.5 kW 5.5 kW 1.5 kW 1.5 kW
EP800 450mm - 800mm 380V ± 10%, 50Hz-60Hz 15.1 kW 7.8 kW 2.0 kW 2.0 kW
EP1000 630mm - 1000mm 380V ± 10%, 50Hz-60Hz 22.4 kW 11.6 kW 3.0 kW 3.0 kW
EP1200 630mm - 1200mm 380V ± 10%, 50Hz-60Hz 32 kW 16 kW 4.0 kW 4.0 kW
EP1600 1000mm - 1600mm 380V ± 10%, 50Hz-60Hz 53.5 kW 16 kW 4.0 kW 4.0 kW
EP2000 1600mm - 2000mm 380V ± 10%, 50Hz-60Hz 91.5 kW 40 kW 6.0 kW 6.0 kW

Performance Comparison of EP Series Butt Fusion Welding Machines (160mm to 2000mm)

Model Number Max Welding Pressure Max Temperature Welding Speed Energy Consumption Recommended Applications
EP160 6 MPa 270°C Medium Low Small-scale installations, residential systems
EP200 6 MPa 270°C Medium Low Medium-scale projects, municipal water pipelines
EP250 6 MPa 270°C Medium Low General construction, small industrial systems
EP315 6 MPa 270°C Medium-High Medium Industrial and municipal pipeline systems
EP400 10 MPa 270°C High Medium Large-scale commercial and industrial projects
EP500 10 MPa 270°C High Medium-High Large-scale infrastructure, high-demand applications
EP630 10 MPa 270°C High Medium-High Heavy-duty industrial applications, chemical transport
EP800 10 MPa 270°C High High Large pipelines, industrial systems, mining
EP1000 16 MPa 270°C High High Large-scale water, gas, and chemical pipelines
EP1200 16 MPa 270°C High High Major urban infrastructure, high-performance systems
EP1600 16 MPa 270°C High Very High Mega-scale industrial projects, large pipeline systems
EP2000 16 MPa 270°C High Very High Large industrial infrastructure, high-demand fusion tasks

Key Features and Benefits of EP Series Butt Fusion Welding Machines

Wide Welding Range

Accommodates pipe sizes from 40mm to 2000mm, offering versatility for various welding applications.

Energy Efficiency

Optimized energy usage, reducing operational costs without sacrificing welding quality.

User-Friendly Controls

Intuitive control systems make operation easy, reducing the need for specialized training.

Safety Features

Includes built-in safety mechanisms such as pressure monitoring and automatic shutoff to protect users during operation.

Versatile Material Compatibility

Can weld HDPE, PP, and PVDF pipes, making the machines ideal for use in water, gas, and chemical pipelines.

High Power Output

Delivers high welding power to handle even the toughest welding tasks, ensuring efficient and strong welds.

Durable Construction

Built with high-quality materials, ensuring long-lasting performance in demanding environments.

Hydraulic Clamping System

Provides uniform pressure for consistent and reliable pipe fusion, even for larger diameter pipes.

Portability

Lightweight and portable design allows easy transport and setup at various job sites.

Automatic Temperature Control

Ensures precise heat management, preventing overheating and ensuring consistent weld quality.

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