Multi-Layer Extrusion

Bwer Three-layer Polyethylene Pipe

Co-Extruded Multi-Layer HDPE Pipes with Shielding Protective Layers for Demanding Soil Formations. Certified globally for Iraq's infrastructure projects. Trusted by top ministries and Garmian utility contractors.

Diameter Range 90 - 1200 mm
Pressure Range PN10 - PN25
Layer Design 3 Co-extruded
Trenchless Standard PAS 1075 Type 2

The Bwer Advantage for Three-layer Polyethylene Pipe

Discover why Bwer Pipes is recognized as the leading and most trusted manufacturer in Iraq.

Triple-Layer Co-Extrusion

Produced in a single manufacturing pass. The three layers are molecularly fused, combining an ultra-tough outer skin, a structural core, and a low-friction inner flow layer.

Integrated Scratch Protection

The outer layer is colored differently (typically blue or red) to serve as a scratch wear indicator during trenchless horizontal drilling.

100% Resistant to Chemical Permeation

Ideal for laying pipes in industrial refinery sites or contaminated ground where hydrocarbon permeation risks are high.

Saves Excavation Bedding Costs

Requires no sand bed. The tough outer protection shield allows the use of coarse backfill aggregates directly, reducing civil costs.

Technical Specifications

Material Class PE100 / PE100-RC Multi-Layer
Standard PAS 1075 Type 2 / EN 12201-2
PN Rating PN10, PN16, PN20, PN25
SDR Class SDR 17 / SDR 11 / SDR 9
Thermal Stability OIT > 20 mins at 200°C
Melt Flow Index 0.25 g/10 min (190°C/5kg)
Density 960 kg/m³

Step-by-Step Field Guidelines

1. Alignment and Setup

Arrange pipe runs. Inspect the outer colored skin for any deep shipping scratches.

2. Butt Fusion Welding

Weld pipes using CNC-controlled butt-fusion welding machines to ensure uniform weld bead structure.

3. Trench Placement

Lower pipe directly into the raw dirt trench. No sand bedding is required.

4. Deflection Inspection

Conduct ultrasonic thickness scanning or internal pigging to ensure zero cross-section deflection.

Quality Control & Lab Testing

Manufactured in our state-of-the-art facility in Kalar, Garmian. Tested on every single batch.

Co-Extrusion Adhesion Test

Verifies that the three layers cannot be mechanically peeled or separated.

Slow Crack Growth Resistance

Validates pas 1075 compliance (SCG resistance > 8760 hours).

Melt Flow Rate (MFR) Test

Confirms polymer stability across all three layers.

Hydrostatic Pressure Test

100-hour and 1000-hour pressure tests at 80°C to verify service lifetime.

Frequently Asked Questions

Common questions regarding implementation in Iraqi governorates.

Q: What do the color layers indicate?

A: The outer colored skin indicates pressure rating or service type (e.g. blue for drinking water) and serves as a depth-gauge for scratch inspection.

Q: Can it be electrofused?

A: Yes, but the outer protective skin must be scraped off at the joint site before electrofusion to expose the clean PE100 core.

Q: Does it cost more than single layer pipe?

A: While the material cost is slightly higher, the removal of sand bed transport costs makes it cheaper on site.

Request Factory-Direct Price Quote

Connect with our commercial office in Garmian to coordinate volume orders, logistics timelines, and certifications for municipal bids.